Digitalization Services

One intelligent platform connecting every sensor, every machine, every decision.

MPM offers comprehensive digitalization solutions for foundries, specifically tailored for green sand processes.

Applications
Green Sand Processes
MPM Gateway Image

Key Facts

Sensors Monitored

Moisture, Temperature, and Humidity sensors across the sand loop

Live Dashboard Parameters

11 parameters tracked in real time, including moisture, strength, compactability, and water flow

Integration

Plug and Play, connects to existing PLCs, SCADA systems, and sensor networks via standard industrial protocols

Installation Time

Up and running in days, no production shutdown required

System Architecture

Stage Function
Sensor Layer Collects raw moisture, temperature, and humidity data at source
Bus Node Aggregation Aggregates sensor signals for transmission
MPM Gateway Processing Processes and structures the incoming sensor data
Scada Closed Loop Feeds processed data into the plant's SCADA system for closed loop control
Live Dashboard and Lab DB Displays results in real time and stores data in the laboratory database

Overview

Moisture and sand temperature are critical parameters in sand preparation. It directly affects mold quality, rejection rates, and overall conditioning consistency.

Our solution provides advanced digital monitoring and control of both, using sensors integrated with our intelligent gateway system for real time data collection and analysis. The MPM Gateway acts as the central nervous system, collecting data from moisture, temperature, and RH sensors across your entire sand loop and streaming it into a unified dashboard. Every step, from raw sand dosing onward, is monitored and logged, with alerts, trend charts, and run time charts available as per customer need.

Benefits

Complete Visibility on One Dashboard

All key parameters are displayed on a single, user friendly dashboard, giving operators complete visibility and control.

Automatic Water Dosing

The system supports automatic water dosing, ensuring accurate and consistent moisture levels without manual intervention.

Plug and Play Integration

Connects to existing PLCs, SCADA systems, and sensor networks via standard industrial protocols.

Fast, Non-Disruptive Installation

No production shutdown required for installation, up and running in days.

Sensor Deployment Points

Return Sand Hopper Mounting

Moisture sensor installed at the return sand hopper to monitor incoming sand condition.

Sand Belt Mounting

Temperature and humidity sensors installed along the sand belt to track conditions during transport.

Prepared Sand Belt

Temperature and humidity sensor installed to monitor sand condition after preparation, ahead of molding.

Downloads for MPM Gateway

Available documents:
MPM-Gateway-Brochure.pdf

MPM Gateway Brochure

File Type: PDF

Document: Product Brochures

Information - English - 07-07-2026 - 3.22 MB

PDF
Product-Brochure.pdf

MPM Product Brochure

File Type: PDF

Document: Product Brochures

Information - English - 07-07-2026 - 52.72 MB

PDF

Ready to Digitalise Your Foundry?

Request a live demonstration or speak with our foundry integration specialists.

Ready to Digitalise Your Foundry?