Your Sharpest Supervisor, On Every Camera, Every Shift
VisionX gives your foundry a pair of AI eyes on the cameras you already have. It watches what happens on the floor as it happens and raises the alarm in time to act.
Data on a foundry floor is visual: PPE compliance, pouring timing, vehicle dwell, worker movement. Most of it is checked manually, on a walk-through schedule, which means risks and deviations are caught late or missed entirely.
VisionX runs on your existing camera network. It watches every zone continuously, detects PPE gaps, times process activities, identifies workers, and tracks vehicles, then pushes instant alerts so your team acts in the moment, not after the shift.
How Computer Vision Tackles This: Computer vision transforms visual data into actionable insights, enabling industries to automate monitoring, detect anomalies without bias, and make faster, data-driven decisions.
All of it, backed by instant alerts: an email to the right person and a spoken warning through the speakers on the floor.
Seven modules like PPE detection, activity recognition, face and person activity, vehicle entry & exit, vehicle monitoring, worker monitoring, counting to uplift overall production efficiency.
The Gap: In a foundry, molten metal, radiant heat, and moving loads mean a missed helmet, visor, or apron is a serious injury waiting to happen. Yet checks are manual and periodic.
VisionX: Watches every worker in frame and flags a missing helmet, face shield, gloves, or apron the instant they enter a hot or restricted zone, with rules set per area.
The Gap: Pouring, de-slagging, pyrometer checks, and furnace charging define a cycle, but the steps are never actually measured.
VisionX: Recognizes each activity and times it automatically, from pour-into-mold to charging, and extends to other operations, like lorry loading at a coal plant.
The Gap: Foundries run on a shrinking pool of skilled hands, and supervision still relies on human eyes and paper. Attendance, idle time, and unsafe behavior go unrecorded.
VisionX: Identifies who is on the floor and recognizes what they’re doing, at the furnace, the molding line, or the bay, automating attendance and continuous supervision.
Deployed in line with each site’s workforce-monitoring policy and applicable consent requirements.
Flags a truck dwelling on the scale beyond a set time, with live audio alerts. Recorded example: a 30-second threshold, exceeded by a dwell time of over 1,384 seconds.
Counts workers in defined zones and alerts on per-zone thresholds. Recorded example: a 6-worker limit, flagged at 8 active workers.
Automatically counts sacks loaded into a lorry. No manual tally.
Detects and logs vehicle entry/exit at gate cameras, with alerts.
MPM Product Brochure
Information - English - 07-07-2026 - 52.72 MB
VisionX runs on the cameras you already have, turning them into a live safety and process monitoring layer for your foundry.
