Energy Analytics

Dashboard

Gives a real-time overview of total energy consumption across all machines in a single view.

Displays day-wise bar charts and machine or customer-wise breakdowns for quick decision making.

Real Time Monitoring

Displays live metrics for each machine (M1 to M6) including mill load, energy consumption, number of workers, and capacity utilisation, all updating in real time from the PLC.

The timeline bar at the bottom of each machine card shows running vs. stopped status throughout the shift, where green indicates the machine was active and red indicates downtime, making it instantly visible which machines are idle or stopped.

Energy Analysis

Energy Analysis has two modules: Downtime Analysis and Material to Machine (Mat2Mac) Analysis.

Downtime Analysis: Tracks periods when machines were inactive or not consuming energy during working hours. Helps management understand energy wasted during unplanned stoppages or idle running.

Material to Machine Analysis (Mat2Mac): Maps which materials were processed on which machines and how much energy was consumed for each. Helps calculate the exact energy cost per material type, enabling better production planning and cost allocation.

Data Management

Handles the storage and organisation of energy data collected from the SCADA and MySQL database.

Allows users to manage, correct, or review raw data records before they appear in reports.

Reports

Contains five dedicated report types: Alert Report, Production Shift Report, Customer Wise Report, Product Wise Report, and Mill Wise Report, covering every key dimension of plant operations. Each report can be exported and used for performance reviews, customer billing, energy audits, and shift-wise production analysis.

• Alert Report Captures instances where energy consumption crossed defined thresholds or machines behaved abnormally.
• Production Shift Report Summarises energy consumed and production output for each shift across all machines.
• Customer Wise Report Shows how much energy was consumed for each customer’s production order across the selected period.
• Product Wise Report Breaks down energy consumption by product or material type, helping calculate per-product energy cost.
• Mill Wise Report Provides a detailed energy consumption summary for each individual mill across any selected date range.

Master Data

Stores reference information like machine names, customer details, materials, and shift timings.

Acts as the foundation that links energy readings to the correct machine or production order.

Administration

Manages user accounts, roles, and access permissions for the platform.

Handles system settings and configurations for the plant and connected devices.