At MPM, our lab is a hub for innovation and quality. With advanced tools and expert metallurgists, we help foundries validate materials, optimize processes, investigate defects, and improve casting solutions.
Supporting Quality, Innovation & Process Excellence
Maintain consistent production quality through precise material characterization, process monitoring, and product validation.
Accelerate innovation with laboratory-supported product development, formulation optimization, and performance evaluation.
Identify the root causes of casting defects, process inconsistencies, and material failures using scientific analysis and engineering expertise.
Transform laboratory data into actionable recommendations that improve foundry performance and reduce production costs.
Our laboratory combines state-of-the-art testing equipment with decades of foundry expertise to deliver accurate, data-driven insights that improve product quality, process stability, and manufacturing efficiency.
State-of-the-art equipment such as TGA/DTA and Carbon Sulphur analyzers support both quality assurance and control, as well as ongoing innovation and R&D. Every test is run by well-qualified, extensively trained lab personnel — ensuring the data behind your decisions is accurate from the first measurement.
Whether you’re evaluating raw materials, troubleshooting casting defects, or validating new products, MPM provides the technical support you need to make confident decisions.
Comprehensive Testing Solutions
Evaluate critical green sand properties including moisture, compactability, permeability, green strength, and loss on ignition to ensure stable molding performance.
Assess bentonite, coal dust replacements, additives, and other raw materials for consistency, quality, and suitability before production.
Perform detailed evaluation of molten metal characteristics, inoculation effectiveness, graphite structure, and metallurgical quality.
Validate the performance of MPM products under controlled laboratory conditions before implementation in production.
Identify the root causes of defects such as pinholes, blowholes, shrinkage, inclusions, veining, and surface imperfections.
Collaborate with customers to develop customized formulations, optimize processes, and evaluate new technologies.
XRF
Oven
Sand Compactibility Tester
DTA
Carbon Sulphur Analyzer
Sand Mixer
Sand Permeability Tester
What Sets Our Service Apart From Others
Led by our founder, Mr. Deepak Chowdhary, our team of seasoned foundry experts has successfully addressed complex Green Sand issues in some of India's most demanding environments. They offer daily, result-driven solutions to resolve casting rejection challenges.
Customer sand sample reports are enhanced with expert comments from highly experienced personnel, ensuring precise recommendations.
Our service allows customers to benchmark their test results against MPM standards, helping to align procedures and avoid costly lab test errors.
Our team consistently resolves difficult casting rejection issues related to Green Sand, delivering reliable, effective solutions to prevent recurring defects. This combination of expertise, personalized service, and technical innovation makes us a trusted partner for foundries across the country.
MPM collaborates with leading universities, research institutions, and NABL-accredited laboratories to access specialized testing capabilities, benchmark methodologies, and accelerate innovation.
These partnerships enable us to provide:
Leverage MPM's world-class laboratory expertise to improve quality, solve technical challenges, and accelerate innovation with accurate testing and engineering insights.
Yes. MPM conducts comprehensive reverse sand testing to evaluate used molding sand and identify changes in properties such as active clay, moisture, LOI, MB Value, permeability, and compactability. The results help diagnose the root causes of sand-related casting defects and improve overall sand system performance.
Our laboratory performs a complete range of green sand tests, including Moisture Content, Compactability, Permeability, Green Compression Strength, Shear Strength, Loss on Ignition (LOI), Methylene Blue (MB) Value, Active Clay, Dead Clay, Grain Fineness Number (GFN), and other quality control parameters to ensure consistent molding performance.
Yes. MPM provides advanced analytical services including Thermogravimetric Analysis (TGA/DTA) and X-Ray Fluorescence (XRF) to evaluate thermal behavior, mineral composition, elemental chemistry, and raw material quality. These analyses support product development, quality assurance, and process optimization.
Yes. MPM provides technical support for induction furnace trials, including melt treatment evaluation, inoculation and alloy addition optimization, slag assessment, carbon and sulphur analysis, and metallurgical performance validation. Our experts help optimize melting practices to improve metal quality, process consistency, and casting performance.
Our laboratory combines scientific testing with extensive foundry expertise to identify the root causes of defects such as blowholes, pinholes, shrinkage, inclusions, veining, and poor surface finish. Based on the findings, we provide practical recommendations to improve process stability, reduce rejection rates, and enhance casting quality.
The MB Value test measures the amount of active bentonite present in molding sand. It helps evaluate the effectiveness of the clay bond, monitor sand quality, and determine the need for fresh bentonite additions to maintain consistent molding properties.
