Automotive Foundry & Machining Supplier

Goal

Transforming Green Sand Performance to Achieve Superior Casting Quality and Process Efficiency in a Leading Automotive Foundry

Outcome

• Casting roughness in critical components reduced from 25–30% to below 5%.
• Bentonite consumption reduced by 12.27% (79.32 to 69.58 kg/MT LM).
• LCA consumption reduced by 15.99% (34.07 to 28.62 kg/MT LM).
• Total moisture/rejection reduced by 33.30% (5.39% to 3.6%).
• Consumables cost reduced by 12.72% (₹770 to ₹672 per MT).

Net result: smoother surface finish, lower sand-related defects, and improved sand collapsibility during shakeout operations.